خط إنتاج خبز البيتا الأوتوماتيكي بالكامل | آلة صنع الخبز العربي التجارية
The industrial خط إنتاج خبز البيتا is a fully automated, integrated solution engineered for the mass production of soft Arabic pita bread and flatbread. This complete processing plant—which includes a dough kneading machine, a dough sheet press, a forming machine, and a continuous tunnel oven—delivers a production capacity of 100-500 kg/h (up to 2,000 pieces/hour). It is designed to produce a final product thickness of 1-2 mm and can be configured for various formats, including round (30-40 cm in diameter) and square (30*25 cm) bread. Constructed from food-grade 304 الفولاذ المقاوم للصدأ and available with either gas or electric heating systems, the line directly solves key commercial challenges such as production bottlenecks and high labor costs. Both product size and overall output can be further customized, realizing a mechanized, energy-saving, and highly efficient production process that guarantees consistent quality.
Industrial Production Challenges & Our Solutions
Scaling pita bread production to an industrial operation presents distinct commercial challenges. Our engineering provides direct, data-driven solutions to these challenges, enabling a more profitable and reliable production facility.
Challenge 1: Production Bottlenecks & High Labor Costs
Manual production is limited by labor availability, speed, and cost, creating a ceiling on output and profitability. Our fully automated commercial pita bread machine addresses this by eliminating manual intervention at critical stages. This level of automation reduces labor dependency, minimizes training, and lowers long-term operational expenditure.
Challenge 2: Inconsistent Product Quality & Brand Risk
Inconsistency is a primary risk to a food brand’s reputation. Manual work leads to variations in product thickness, diameter, and cooking quality. The pita bread machine commercial line replaces this guesswork with precision engineering. Its adjustable pressure rollers (1-6 mm range) and a final product thickness control of 1-2 mm achieve parameterization. Every piece of pita bread is produced with identical specifications, safeguarding your brand’s reputation.
Challenge 3: Diverse Market Demands & Inflexible Production
The global market for pita bread is not uniform; different regions demand specific sizes and shapes. A rigid production line cannot adapt. Our system is engineered for adaptability. Interchangeable forming molds allow for switching between product types, including round (30-40 cm diameter) and square (30×25 cm) pita bread. This flexibility allows you to meet diverse market demands.
Core Modules of the Production Line: A Breakdown of the Engineering Process
Each module in the production line is engineered for a specific function, working in a synchronized sequence to guarantee efficiency and quality. The entire line is constructed from food-grade 304 stainless steel.
Step 1: Dough Mixer
The process begins with the خلاط العجين. Its internal shaft mimics manual kneading, a critical process that develops a robust gluten structure, resulting in a final product with improved texture and elasticity.
Step 2: Dough Sheet Press
The machine employs a multi-pass rolling process. This is an engineering step that improves the dough’s elasticity, creating a resilient flatbread that puffs correctly during baking.
Step 3: Forming Machine
This module performs two functions. First, its interchangeable molds cut the dough sheets into the final shape and size. Second, an integrated scrap dough recycling system collects and re-integrates off-cuts into the production flow, reducing raw material waste and increasing profit margins.
Step 4: Tunnel Pita Bread Oven
The continuous tunnel pita bread oven ensures every piece is baked uniformly. For higher volume requirements, output can be doubled with custom double-row configurations. The gas-heated option offers a cost-saving opportunity for large-scale producers where natural gas is a more economical industrial energy source.
Global Client Validation: The Choice of Businesses in Turkey and the UAE
Our pita bread production lines are in commercial operation in several key markets, with proven success among food processors in Turkey and the UAE. These clients chose our equipment based on its reliability, efficiency, and the quality of the final product.
Complete Technical Specifications Sheet
This data sheet provides all necessary technical details for evaluation by your engineering and procurement teams.
Module | معامل | Value |
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Dough Mixer | سعة | 50 kg/batch |
قوة | 2.2 KW | |
وزن | 250 kg | |
Dimensions (L×W×H) | 980 × 510 × 1010 mm | |
Dough Sheet Press | Roller Width | 350 mm |
سعة | 350 kg/h | |
قوة | 3 KW / 4 KW | |
وزن | 250 kg | |
Dimensions (L×W×H) | 1330 × 615 × 1060 mm | |
Pita Bread Forming Machine | سعة | 1,000 kg/h |
قوة | 2.2 KW | |
وزن | 300 kg | |
Dimensions (L×W×H) | 1900 × 730 × 1100 mm | |
Thickness Range | 1 – 6 mm | |
Materials | Stainless Steel + PVC Food-Grade Conveyor Belt | |
Pita Bread Tunnel Oven | سعة | 800 pcs/h (baseline) |
Belt Power | 1.2 KW | |
الجهد االكهربى | 220 V (customizable) | |
وزن | 560 kg | |
Dimensions (L×W×H) | 2650 × 830 × 1020 mm | |
Heating Options | Electric / Gas |
A Strategic Investment in Your Commercial Success
In summary, our fully automatic pita bread production line is more than a set of machines; it is a strategic investment in your company’s scalability, standardization, and profitability. By solving core industrial challenges with robust engineering and data-driven performance, this system provides the foundation for sustainable growth and market leadership.
Take the Next Step
We understand that every production requirement is unique. To provide you with the most relevant information, please select the option that best suits your current needs:
For immediate access to all technical data for your internal evaluation.
For a detailed discussion about customization, integration, and how this line can be tailored to your specific production goals.
For decision-makers ready to receive a detailed, personalized price proposal based on your required capacity and configurations.
Frequently Asked Questions (FAQ)
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ما هو نطاق الأسعار لهذا الخط الإنتاجي الكامل؟
As our lines are modular and configured to each client’s specific needs (capacity, heating type, product size), there is no fixed price. To provide an accurate quote, our engineers need a brief consultation to understand your production goals. Our aim is to provide the most cost-effective solution, not the most expensive one. Contact us to get a preliminary quote for your business.
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ما هي الفترة التقريبية لعائد الاستثمار (ROI)؟
يعتمد العائد على الاستثمار على تكاليف العمالة المحلية، وتكاليف المواد الخام، وسعر المنتج. عادةً ما يرى عملاؤنا عائدًا سريعًا من: 1) توفير تكاليف العمالة عن طريق تقليل العمل اليدوي إلى 1-2 مشغلين؛ 2) زيادة الإيرادات من زيادة الإنتاج (الخط الأساسي 800 قطعة/ساعة)؛ و 3) تقليل الفاقد عبر نظام إعادة تدوير الخردة لدينا. بناءً على ملاحظات العملاء، غالبًا ما تكون فترة العائد بين 12 و 24 شهرًا.
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هل يمكن تخصيص الخط لحجم وسمك خبز البيتا الخاص بنا؟
بالتأكيد. التخصيص هو أحد نقاط قوتنا الأساسية. يمكننا إنشاء قوالب تشكيل مخصصة لأي حجم وشكل. سمك الأسطوانة قابل للتعديل بدقة من 1-6 مم لتحقيق المنتج النهائي الذي تريده. يمكننا أيضًا اختبار دقيقك أو وصفتك المحددة في منشأتنا لضمان التوافق المثالي.
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ماذا عن الموثوقية على المدى الطويل وعلامات المكونات الرئيسية؟
Reliability is a primary design principle. All food-contact parts are 304 stainless steel. We use reputable, industry-standard brands for critical components like motors, bearings, and electrical systems to ensure stable, long-term operation. Our equipment’s durability has been proven in commercial environments in Turkey, the UAE, and other countries.
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ما هي خدمات ما بعد البيع والضمان التي تقدمها للعملاء الدوليين؟
نحن نقدم نظام دعم عالمي شامل: ضمان لمدة 12 شهرًا، دعم فني عن بُعد على مدار الساعة طوال أيام الأسبوع، مخزون متاح من قطع الغيار للشحن الدولي السريع، وخيار خدمة المهندسين في الموقع لاحتياجات التركيب أو الصيانة المعقدة.
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كيف يتم التعامل مع التركيب وتدريب المشغلين؟
نحن نقدم خيارين مرنين. تركيب موجه عن بُعد, باستخدام كتيبات تفصيلية ودعم فيديو، يكفي لمعظم العملاء. لبدء سلس، نوصي بـ تركيب في الموقع، حيث يسافر مهندسنا إلى منشأتك للإشراف على التركيب والتشغيل، وتقديم تدريب شامل عملي لفريقك.
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هل تتوافق المعدات مع معايير سلامة الغذاء والمعايير الكهربائية في بلدي (مثل الولايات المتحدة الأمريكية، الاتحاد الأوروبي)؟
تم بناء معداتنا وفقًا لمبادئ ممارسات التصنيع الجيدة الدولية (GMP). يمكننا تكوين الأنظمة الكهربائية وميزات الأمان لتلبية المعايير الإقليمية المحددة، مثل CE لأوروبا أو UL للولايات المتحدة، لضمان اجتياز خط الإنتاج الخاص بك لعمليات التفتيش المحلية. يرجى إبلاغنا بالمعايير المطلوبة لديك خلال استشارتك.