Ligne de production de pain pita entièrement automatique | Machine à pain arabe commerciale
The industrial ligne de production de pain pita is a fully automated, integrated solution engineered for the mass production of soft Arabic pita bread and flatbread. This complete processing plant—which includes a dough kneading machine, a dough sheet press, a forming machine, and a continuous tunnel oven—delivers a production capacity of 100-500 kg/h (up to 2,000 pieces/hour). It is designed to produce a final product thickness of 1-2 mm and can be configured for various formats, including round (30-40 cm in diameter) and square (30*25 cm) bread. Constructed from food-grade Acier inoxydable 304 and available with either gas or electric heating systems, the line directly solves key commercial challenges such as production bottlenecks and high labor costs. Both product size and overall output can be further customized, realizing a mechanized, energy-saving, and highly efficient production process that guarantees consistent quality.
Industrial Production Challenges & Our Solutions
Scaling pita bread production to an industrial operation presents distinct commercial challenges. Our engineering provides direct, data-driven solutions to these challenges, enabling a more profitable and reliable production facility.
Challenge 1: Production Bottlenecks & High Labor Costs
Manual production is limited by labor availability, speed, and cost, creating a ceiling on output and profitability. Our fully automated commercial pita bread machine addresses this by eliminating manual intervention at critical stages. This level of automation reduces labor dependency, minimizes training, and lowers long-term operational expenditure.
Challenge 2: Inconsistent Product Quality & Brand Risk
Inconsistency is a primary risk to a food brand’s reputation. Manual work leads to variations in product thickness, diameter, and cooking quality. The pita bread machine commercial line replaces this guesswork with precision engineering. Its adjustable pressure rollers (1-6 mm range) and a final product thickness control of 1-2 mm achieve parameterization. Every piece of pita bread is produced with identical specifications, safeguarding your brand’s reputation.
Challenge 3: Diverse Market Demands & Inflexible Production
The global market for pita bread is not uniform; different regions demand specific sizes and shapes. A rigid production line cannot adapt. Our system is engineered for adaptability. Interchangeable forming molds allow for switching between product types, including round (30-40 cm diameter) and square (30×25 cm) pita bread. This flexibility allows you to meet diverse market demands.
Core Modules of the Production Line: A Breakdown of the Engineering Process
Each module in the production line is engineered for a specific function, working in a synchronized sequence to guarantee efficiency and quality. The entire line is constructed from food-grade 304 stainless steel.
Step 1: Dough Mixer
The process begins with the Mélangeur de pâte. Its internal shaft mimics manual kneading, a critical process that develops a robust gluten structure, resulting in a final product with improved texture and elasticity.
Step 2: Dough Sheet Press
The machine employs a multi-pass rolling process. This is an engineering step that improves the dough’s elasticity, creating a resilient flatbread that puffs correctly during baking.
Step 3: Forming Machine
This module performs two functions. First, its interchangeable molds cut the dough sheets into the final shape and size. Second, an integrated scrap dough recycling system collects and re-integrates off-cuts into the production flow, reducing raw material waste and increasing profit margins.
Step 4: Tunnel Pita Bread Oven
The continuous tunnel pita bread oven ensures every piece is baked uniformly. For higher volume requirements, output can be doubled with custom double-row configurations. The gas-heated option offers a cost-saving opportunity for large-scale producers where natural gas is a more economical industrial energy source.
Global Client Validation: The Choice of Businesses in Turkey and the UAE
Our pita bread production lines are in commercial operation in several key markets, with proven success among food processors in Turkey and the UAE. These clients chose our equipment based on its reliability, efficiency, and the quality of the final product.
Complete Technical Specifications Sheet
This data sheet provides all necessary technical details for evaluation by your engineering and procurement teams.
Module | Paramètre | Value |
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Dough Mixer | Capacité | 50 kg/batch |
Pouvoir | 2.2 KW | |
Poids | 250 kg | |
Dimensions (L×W×H) | 980 × 510 × 1010 mm | |
Dough Sheet Press | Roller Width | 350 mm |
Capacité | 350 kg/h | |
Pouvoir | 3 KW / 4 KW | |
Poids | 250 kg | |
Dimensions (L×W×H) | 1330 × 615 × 1060 mm | |
Pita Bread Forming Machine | Capacité | 1,000 kg/h |
Pouvoir | 2.2 KW | |
Poids | 300 kg | |
Dimensions (L×W×H) | 1900 × 730 × 1100 mm | |
Thickness Range | 1 – 6 mm | |
Materials | Stainless Steel + PVC Food-Grade Conveyor Belt | |
Pita Bread Tunnel Oven | Capacité | 800 pcs/h (baseline) |
Belt Power | 1.2 KW | |
Tension | 220 V (customizable) | |
Poids | 560 kg | |
Dimensions (L×W×H) | 2650 × 830 × 1020 mm | |
Heating Options | Electric / Gas |
A Strategic Investment in Your Commercial Success
In summary, our fully automatic pita bread production line is more than a set of machines; it is a strategic investment in your company’s scalability, standardization, and profitability. By solving core industrial challenges with robust engineering and data-driven performance, this system provides the foundation for sustainable growth and market leadership.
Take the Next Step
We understand that every production requirement is unique. To provide you with the most relevant information, please select the option that best suits your current needs:
For immediate access to all technical data for your internal evaluation.
For a detailed discussion about customization, integration, and how this line can be tailored to your specific production goals.
For decision-makers ready to receive a detailed, personalized price proposal based on your required capacity and configurations.
Frequently Asked Questions (FAQ)
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Quelle est la fourchette de prix pour cette ligne de production complète ?
As our lines are modular and configured to each client’s specific needs (capacity, heating type, product size), there is no fixed price. To provide an accurate quote, our engineers need a brief consultation to understand your production goals. Our aim is to provide the most cost-effective solution, not the most expensive one. Contact us to get a preliminary quote for your business.
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Quelle est la période approximative de retour sur investissement (ROI) ?
Le ROI dépend de vos coûts de main-d'œuvre locaux, des coûts des matières premières et du prix du produit. Nos clients constatent généralement un retour rapide grâce à : 1) Économies de coûts de main-d'œuvre en réduisant le travail manuel à seulement 1-2 opérateurs ; 2) Augmentation des revenus grâce à une production plus élevée (base de 800 pcs/h) ; et 3) Réduction des déchets via notre système de recyclage des déchets. D'après les retours de nos clients, la période de ROI est souvent comprise entre 12 et 24 mois.
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La ligne peut-elle être personnalisée pour notre taille et notre épaisseur de pain pita spécifiques ?
Absolument. La personnalisation est l'une de nos forces fondamentales. Nous pouvons créer des moules de formage sur mesure pour toutes tailles et formes. L'épaisseur du rouleau est précisément réglable de 1 à 6 mm pour obtenir le produit final souhaité. Nous pouvons également tester votre farine ou recette spécifique dans notre établissement pour garantir une compatibilité parfaite.
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Qu'en est-il de la fiabilité à long terme et des marques de composants clés ?
Reliability is a primary design principle. All food-contact parts are 304 stainless steel. We use reputable, industry-standard brands for critical components like motors, bearings, and electrical systems to ensure stable, long-term operation. Our equipment’s durability has been proven in commercial environments in Turkey, the UAE, and other countries.
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Quel support après-vente et quelle garantie offrez-vous aux clients internationaux ?
Nous fournissons un système de support global complet : une garantie de 12 mois, un support technique à distance 24/7, un stock de pièces de rechange facilement disponible pour une expédition internationale rapide, et l'option d'un service d'ingénieur sur site pour des besoins d'installation ou de maintenance complexes.
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Comment l'installation et la formation des opérateurs sont-elles gérées ?
Nous proposons deux options flexibles. Installation guidée à distance, en utilisant des manuels détaillés et un support vidéo, est suffisant pour la plupart des clients. Pour un démarrage sans accroc, nous recommandons Installation sur site, où notre ingénieur se rend dans votre établissement pour superviser l'installation, la mise en service et fournir une formation pratique complète à votre équipe.
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L'équipement est-il conforme aux normes de sécurité alimentaire et électriques de mon pays (par exemple, États-Unis, UE) ?
Notre équipement est construit selon les principes internationaux de BPF (Bonnes Pratiques de Fabrication). Nous pouvons configurer les systèmes électriques et les dispositifs de sécurité pour répondre à des normes régionales spécifiques, telles que le marquage CE pour l'Europe ou UL pour les États-Unis, afin de garantir que votre ligne passe les inspections de conformité locales. Veuillez nous informer des normes requises lors de votre consultation.