Vollautomatische Pita-Brot-Produktionslinie | Gewerbliche Maschine zur Herstellung von arabischem Brot
The industrial Produktionslinie für Fladenbrot is a fully automated, integrated solution engineered for the mass production of soft Arabic pita bread and flatbread. This complete processing plant—which includes a dough kneading machine, a dough sheet press, a forming machine, and a continuous tunnel oven—delivers a production capacity of 100-500 kg/h (up to 2,000 pieces/hour). It is designed to produce a final product thickness of 1-2 mm and can be configured for various formats, including round (30-40 cm in diameter) and square (30*25 cm) bread. Constructed from food-grade Edelstahl 304 and available with either gas or electric heating systems, the line directly solves key commercial challenges such as production bottlenecks and high labor costs. Both product size and overall output can be further customized, realizing a mechanized, energy-saving, and highly efficient production process that guarantees consistent quality.
Industrial Production Challenges & Our Solutions
Scaling pita bread production to an industrial operation presents distinct commercial challenges. Our engineering provides direct, data-driven solutions to these challenges, enabling a more profitable and reliable production facility.
Challenge 1: Production Bottlenecks & High Labor Costs
Manual production is limited by labor availability, speed, and cost, creating a ceiling on output and profitability. Our fully automated commercial pita bread machine addresses this by eliminating manual intervention at critical stages. This level of automation reduces labor dependency, minimizes training, and lowers long-term operational expenditure.
Challenge 2: Inconsistent Product Quality & Brand Risk
Inconsistency is a primary risk to a food brand’s reputation. Manual work leads to variations in product thickness, diameter, and cooking quality. The pita bread machine commercial line replaces this guesswork with precision engineering. Its adjustable pressure rollers (1-6 mm range) and a final product thickness control of 1-2 mm achieve parameterization. Every piece of pita bread is produced with identical specifications, safeguarding your brand’s reputation.
Challenge 3: Diverse Market Demands & Inflexible Production
The global market for pita bread is not uniform; different regions demand specific sizes and shapes. A rigid production line cannot adapt. Our system is engineered for adaptability. Interchangeable forming molds allow for switching between product types, including round (30-40 cm diameter) and square (30×25 cm) pita bread. This flexibility allows you to meet diverse market demands.
Core Modules of the Production Line: A Breakdown of the Engineering Process
Each module in the production line is engineered for a specific function, working in a synchronized sequence to guarantee efficiency and quality. The entire line is constructed from food-grade 304 stainless steel.
Step 1: Dough Mixer
The process begins with the Knetmaschine. Its internal shaft mimics manual kneading, a critical process that develops a robust gluten structure, resulting in a final product with improved texture and elasticity.
Step 2: Dough Sheet Press
The machine employs a multi-pass rolling process. This is an engineering step that improves the dough’s elasticity, creating a resilient flatbread that puffs correctly during baking.
Step 3: Forming Machine
This module performs two functions. First, its interchangeable molds cut the dough sheets into the final shape and size. Second, an integrated scrap dough recycling system collects and re-integrates off-cuts into the production flow, reducing raw material waste and increasing profit margins.
Step 4: Tunnel Pita Bread Oven
The continuous tunnel pita bread oven ensures every piece is baked uniformly. For higher volume requirements, output can be doubled with custom double-row configurations. The gas-heated option offers a cost-saving opportunity for large-scale producers where natural gas is a more economical industrial energy source.
Global Client Validation: The Choice of Businesses in Turkey and the UAE
Our pita bread production lines are in commercial operation in several key markets, with proven success among food processors in Turkey and the UAE. These clients chose our equipment based on its reliability, efficiency, and the quality of the final product.
Complete Technical Specifications Sheet
This data sheet provides all necessary technical details for evaluation by your engineering and procurement teams.
Module | Parameter | Value |
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Dough Mixer | Kapazität | 50 kg/batch |
Leistung | 2.2 KW | |
Gewicht | 250 kg | |
Dimensions (L×W×H) | 980 × 510 × 1010 mm | |
Dough Sheet Press | Roller Width | 350 mm |
Kapazität | 350 kg/h | |
Leistung | 3 KW / 4 KW | |
Gewicht | 250 kg | |
Dimensions (L×W×H) | 1330 × 615 × 1060 mm | |
Pita Bread Forming Machine | Kapazität | 1,000 kg/h |
Leistung | 2.2 KW | |
Gewicht | 300 kg | |
Dimensions (L×W×H) | 1900 × 730 × 1100 mm | |
Thickness Range | 1 – 6 mm | |
Materials | Stainless Steel + PVC Food-Grade Conveyor Belt | |
Pita Bread Tunnel Oven | Kapazität | 800 pcs/h (baseline) |
Belt Power | 1.2 KW | |
Stromspannung | 220 V (customizable) | |
Gewicht | 560 kg | |
Dimensions (L×W×H) | 2650 × 830 × 1020 mm | |
Heating Options | Electric / Gas |
A Strategic Investment in Your Commercial Success
In summary, our fully automatic pita bread production line is more than a set of machines; it is a strategic investment in your company’s scalability, standardization, and profitability. By solving core industrial challenges with robust engineering and data-driven performance, this system provides the foundation for sustainable growth and market leadership.
Take the Next Step
We understand that every production requirement is unique. To provide you with the most relevant information, please select the option that best suits your current needs:
For immediate access to all technical data for your internal evaluation.
For a detailed discussion about customization, integration, and how this line can be tailored to your specific production goals.
For decision-makers ready to receive a detailed, personalized price proposal based on your required capacity and configurations.
Frequently Asked Questions (FAQ)
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Wie liegt der Preisrahmen für diese komplette Produktionslinie?
As our lines are modular and configured to each client’s specific needs (capacity, heating type, product size), there is no fixed price. To provide an accurate quote, our engineers need a brief consultation to understand your production goals. Our aim is to provide the most cost-effective solution, not the most expensive one. Contact us to get a preliminary quote for your business.
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Wie lange ist der ungefähre Zeitraum für die Amortisation (ROI)?
Die Amortisation hängt von Ihren lokalen Arbeitskosten, Rohstoffkosten und Produktpreisen ab. Unsere Kunden sehen typischerweise eine schnelle Rückkehr von: 1) Einsparungen bei den Arbeitskosten durch die Reduzierung der manuellen Arbeit auf nur 1-2 Bediener; 2) Erhöhte Einnahmen durch höhere Produktion (Basiswert 800 Stück/Stunde); und 3) Weniger Abfall über unser Recycling-System für Abfälle. Basierend auf dem Feedback der Kunden liegt der ROI-Zeitraum oft zwischen 12 und 24 Monaten.
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Kann die Linie für unsere spezifische Pita-Brot-Größe und -Dicke angepasst werden?
Absolut. Anpassung ist eine unserer Kernstärken. Wir können maßgeschneiderte Formmuster für jede Größe und Form erstellen. Die Rollerdicke ist präzise von 1-6 mm einstellbar, um Ihr gewünschtes Endprodukt zu erreichen. Wir können auch Ihr spezifisches Mehl oder Rezept in unserem Werk testen, um perfekte Kompatibilität sicherzustellen.
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Wie sieht es mit der langfristigen Zuverlässigkeit und den Marken der Hauptkomponenten aus?
Reliability is a primary design principle. All food-contact parts are 304 stainless steel. We use reputable, industry-standard brands for critical components like motors, bearings, and electrical systems to ensure stable, long-term operation. Our equipment’s durability has been proven in commercial environments in Turkey, the UAE, and other countries.
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Welche After-Sales-Unterstützung und Garantie bieten Sie internationalen Kunden an?
Wir bieten ein umfassendes globales Unterstützungssystem: eine 12-monatige Garantie, 24/7 technischen Support aus der Ferne, einen jederzeit verfügbaren Lagerbestand an Ersatzteilen für schnellen internationalen Versand und die Möglichkeit eines Vor-Ort-Service durch Ingenieure für komplexe Installations- oder Wartungsbedürfnisse.
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Wie werden Installation und Schulung der Bediener gehandhabt?
Wir bieten zwei flexible Optionen an. Ferngeführte Installation, unter Verwendung detaillierter Handbücher und Videounterstützung, ist für die meisten Kunden ausreichend. Für einen reibungslosen Start empfehlen wir Installation vor Ort, wo unser Ingenieur zu Ihrer Einrichtung reist, um die Installation, Inbetriebnahme zu überwachen und umfassende praktische Schulungen für Ihr Team anzubieten.
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Entspricht die Ausrüstung den Lebensmittel- und elektrischen Sicherheitsstandards in meinem Land (z. B. USA, EU)?
Unsere Geräte werden gemäß internationalen GMP (Good Manufacturing Practice) Richtlinien hergestellt. Wir können die elektrischen Systeme und Sicherheitsmerkmale so konfigurieren, dass sie spezifischen regionalen Standards entsprechen, wie z.B. CE für Europa oder UL für die Vereinigten Staaten, um sicherzustellen, dass Ihre Linie die lokalen Compliance-Prüfungen besteht. Bitte informieren Sie uns über Ihre erforderlichen Standards während Ihrer Beratung.